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Installation
Guidelines for Natural CORK Adhesive-Backed Parquet Tile
If the following
instructions leave any unanswered questions or if you
would like additional information, please call Natural
Cork Inc., toll free at 800-404-2675 or 706-733-6120.
You must read and understand these instructions
completely before beginning installation. Responsibility
for the suitability of cork Parquet tile or adhesive for
each individual installation cannot be assumed by
Natural Cork Inc., since Natural Cork Inc., has no
influence on the installer's proper application. Should
an individual cork Parquet tile be doubtful as to
appearance or dimension the installer should not use
this piece. Natural Cork will send replacement in a
timely manner.
Cork is a natural
product. Just like wood, cork parquet tiles and planks
will vary in shade or pattern definition. Also, while
not as prevalent as with wood, cork is subject to the
normal behavior of minor expansion during periods of
high humidity and minor contraction during periods of
low humidity (usually the heating season). With cork,
expansion and contraction can be kept to unnoticeable
levels by stabilizing the building through temperature
and humidity control, allowing for proper
acclimatization of the product prior to installation,
using only approved adhesives and providing the
recommended expansion space mentioned below.
INSTALLING
ON CONCRETE SUBSTRATE: Cork
Parquet can be installed over concrete on or above
grade. Concrete substrates are required to be sound,
smooth, level and flat with a maximum variation of 1/8
inch in 10 feet. Subfloor should be free of dust, dirt
and soils. Any uncorrected irregularities will telegraph
through cork parquet tiles. All cracks, holes and
control joints must be patched with a Portland cement
based compound. Follow compound manufacturer's
instructions fully and make sure patches are completely
dry and well adhered. Use of gypsum base compounds is
not approved. Check concrete slab for moisture. Slab
must be properly cured. Check slab with Calcium Chloride
moisture test. Moisture content cannot be more than 3
pounds per 1,000 sq. ft. per 24 hours.
INSTALLING ON UNDERLAYMENT-GRADE PLYWOOD
& MAN-MADE BOARD SUBSTRATES:
Subfloor must be inspected as only underlayment grade
substrates are approved for installation of cork
flooring. Install smooth ¼” underlayment grade
hardboard. Fill cracks and sand uneven areas. Any
uncorrected irregularities will telegraph through Cork
Parquet tiles. Subfloor must not exceed 14% moisture
content (electrical resistance method). To avoid damage
to Cork Parquet caused by moisture check basements and
under floor crawl spaces to be sure they are dry and
well ventilated. For buildings with crawl spaces,
install ground cover of 6 mil polyethylene sheets,
overlap seams 8", and tape the sheets together.
Cork parquet tiles
cannot be installed over any other surfaces than the
ones above mentioned.
CORK PARQUETS MUST BE ACCLIMATED:
Store cork parquet tiles must be stored out of the box
at job site for a minimum of 72 hours prior to
installation. During storage and installation, maintain
temperature and relative humidity to level consistent
with conditions that will prevail when building is
occupied. Heating or air conditioning should be used for
an appropriate length of time prior to and during
installation. With improper acclimation, the floor could
noticeably expand or contract after installation.
IN-FLOOR RADIANT HEATING SYSTEMS:
With radiant heat, heat source is directly beneath the
flooring covering which may gain moisture or dry out
faster than in a home with conventional heating system.
Floating floors move as a unit as they respond to
changes in heat and humidity. Therefore, Natural Cork
highly recommends the use of Natural Cork Floating
Floors to ensure a successful installation in
conjunction with radiant heating. However, cork parquet
tiles can be installed as long as customer understands
that joints between parquet tiles could become more
visible during heating season. For this installation,
once slab has cured, turn heat on, regardless of season,
and leave it on for at least 5-6 days before
installation. Maximum surface temperature should never
be more than 85 degrees Fahrenheit (30 degrees Celsius).
Gluing directly on low-density concrete slab (less than
3,000 psi) is not recommended.
APPLICATION
OF SUBFLOOR PRIMER: Only
use of Natural Cork water-based Subfloor Primer is
approved. Subfloor Primer must be used regardless of
type of subfloor. Pour Subfloor Primer into clean paint
tray. Using short-nap roller provided in the kit, apply
thin and even coat of Subfloor Primer. Cover subfloor
completely. Coverage is 400 sq. ft. per gallon. Under
normal temperature and humidity conditions Subfloor
Primer will dry in 30 to 45 minutes. Subfloor Primer
must be totally dry before application of adhesive.
APPLICATION OF ADHESIVE:
Only use of Natural Cork water-based contact cement
included in Propack kit is approved. Adhesive is
formulated to bond to adhesive-backed cork parquet
tiles. Pour some adhesive into clean paint roller tray.
Using short-nap roller, apply a thin coat of adhesive on
approximately 50 square feet at a time. Coverage is 400
sq. ft. per gallon. A uniform, glossy film indicates
sufficient amount of adhesive. Stay off adhesive while
it is drying. Adhesive will dry in 20 to 30 minutes
under normal temperature and humidity conditions. Once
adhesive is dry, that section of installation must be
completed within one hour. Never lay tiles into wet
adhesive. Always test for proper adhesion prior to
proceeding with the installation. If the tiles do not
seem to adhere properly over a very porous substrate, it
will be necessary to apply a second coat of adhesive.
LAYING CORK PARQUET TILES:
Use any standard laying pattern. For best installation,
lay cork parquets with staggered joints. Shuffle cork
parquets for best visual mix and identify possible
manufacturing defects. Installer must accept liability
for installing defective material. Mix cork parquets
from various cartons to maintain natural color and
pattern variation. Allow ¼” expansion space between
finished floor and all walls, thresholds, water pipes
and other vertical surfaces. Failure to provide adequate
expansion space will result in installation failure.
When moisture level in the environment is low, parquet
tiles should not be positioned too tightly against one
another. To the contrary, when moisture level is
elevated, tiles should be installed tightly. When cork
parquet tile is properly aligned in place, apply
pressure on entire parquet surface. Pressure will cause
parquet to stick firmly and further movement will not be
possible.
ROLLING FLOOR:
After the floor has been laid, it is very important to
roll the surface using a three-part, 100-pound floor
roller. Roll entire floor several times from several
directions. Floor should be rolled again after sitting
overnight before applying the polyurethane sealer when
necessary.
AFTER INSTALLATION:
Allow glue to set for at least 24 hours before walking
on the floor. After 24 hours you may install molding,
trim, transition pieces, and/or reducer strips as
needed.
If dried adhesive is found on the surface of the floor,
it can be removed with a rag dampened with water-diluted
mineral spirits.
CLEANING THE FLOOR:
The entire floor must then be cleaned using a hardwood
floor cleaner according to manufacturer guidelines.
Using too much liquid on your floor could provoke
swelling at the joints due to absorption of moisture by
the unsealed cork. WET MAINTENANCE IS ENTIRELY
FORBIDDEN!
SEALING THE FLOOR:
Moisture penetrating joints can eventually cause damage
to the floor. Sealing your floor will prevent surface
moisture penetration. This step is highly recommended
for kitchens and other at risk areas. Natural Cork
recommends using a high quality water base urethane
applied by a flooring professional in accordance with
finish manufacturer’s guidelines.
COMMERCIAL APPLICATIONS:
Natural Cork recommends using unfinished cork flooring
coated on site with a high quality water base urethane
suitable for a commercial installation.
Installation Material Checklist
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Material Received
from Natural Cork |
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To
install Parquet tiles |
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Glue Down Kit (400 sq. ft. coverage) to include:
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1
gallon Natural Cork Subfloor Primer – Red label
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1 gallon
Natural Cork Contact cement – Blue label
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2 short nap
rollers and a frame |
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Parquet tile backed with contact cement |
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Material to be
provided by the Installer |
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Paint trays |
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100 lbs 3-part roller |
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Cutting and measuring tools. A utility knife is
sufficient to cut tiles. |
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Cleaning supplies |
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Mineral Spirits |
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Molding/Trim |
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The installer will
find an envelope enclosed with this shipment to
be given to the end user. This envelope
contains: |
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Maintenance Recommendations |
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Warranty Information |
Natural Cork would like to thank the installer for
taking pride in this installation and striving to meet
our mutual client’s expectations. We could not be
successful without you. |